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thanks guys
im going to replace the plates..............considering everything else is new why not. i will check the plates for warping when i replace them just so i know if that is the cause of my issues.
the real strange thing is i had no clutch issues before the bike was stripped. the engine was dropped out and taken away for valve clearances. maybe i should have left the oil in there???
cant see how a plate would warp by not being used but stranger things have happened!!
Not convinced personally that it's warped plates, as you say they were fine before. have you checked the push rod for grooving ? . I think there is something being overlooked here. I agree with previous comments that the Haynes manuals aren't always accurate, It might be worth, if you haven't already, going on an owners forum to see if anyone has had a similar issue.
Just looked at video again, as Alan said outer seems to have a wobble, without oil put the casing back and see it if you have the same problem and look for any signs of scoring on the inside of the casing. From that video I would double check the springs are all seated the same way and all the torque settings. Looks like it might be catching on the casing slightly.
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