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TROUBLE SHOOTING
Starter motor will not run.
Step 1
1) The transmission is in neutral. Grasp the clutch lever, turn on the ignition switch with the engine stop switch in the “RUN” position.
2) Listen for a click from the starter relay when the starter button is pushed.
Is a click sound heard?
YES Go to Step 2.
NO Go to Step 3.
Step 2
1) Check if the starter motor runs when its terminal is connected to the
+ battery terminal. (Do not use thin
“wire” because a large amount of current flows.)
Does the starter motor run?
YES • Faulty starter relay
NO • Loose or disconnected starter motor
Step 3
1) Measure the starter relay voltage at the starter relay connectors (between Y/G + and B/Y -) when the starter button is pushed.
Is the voltage OK?
YES Go to Step 4.
NO
• Faulty ignition switch
• Faulty engine stop switch
• Faulty clutch lever position switch
• Faulty gear position switch
• Faulty turn signal/side-stand relay
• Faulty starter button
• Poor contact of connector
• Open circuit in wire harness
Step 4
1) Check the starter relay.
Apply 12 V to
terminals inside multi plug on the solenoid use the two terminals closest to the heavy bolt connectors, now for continuity between the positive and negative terminals using the multi circuit tester. If the starter relay clicks and continuity is found, the relay is OK
Measure the relay coil resistance between the terminals using
the multi circuit tester. If the resistance is not within the specified
value, replace the starter relay with a new one.
# Starter relay resistance: 3 – 6 [ch8486]
Is the starter relay OK?
YES Poor contact of the starter relay
NO Faulty starter relay
NOTE:
The starter motor runs when the transmission is in neutral with the side-stand up or down, but does not run
when the transmission is in any position other than neutral with the side-stand down.
2) Check the side-stand switch. (!7-17)
Is the side-stand switch OK?
YES • Open circuit in wire harness
• Poor contact of connector
NO Faulty side-stand switch
